Template · Industrial engineering
Scrap and rework cost tracker
Measure scrap share and the direct cost of scrapped units and rework hours by production batch.
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XLSXCSVODSXMLNumbers| Scrap and rework cost tracker | |||||||||
| Example data — replace the blue input cells with your own. | |||||||||
| Measure scrap share and the direct cost of scrapped units and rework hours by production batch. | |||||||||
| Populated records | 3 | ||||||||
| Total loss cost (USD) | $771.00 | ||||||||
| 60 record rows. Blue cells are inputs; dark cells calculate. | |||||||||
| Batch | Units started | Scrap units | Unit cost (USD) | Rework hours | USD per hour | Scrap share | Scrap cost (USD) | Rework cost (USD) | Loss cost (USD) |
| Batch A | 500 | 20 | $10.00 | 3.0000 | $40.00 | 4.0% | $200.00 | $120.00 | $320.00 |
| Batch B | 800 | 12 | $8.00 | 2.0000 | $40.00 | 1.5% | $96.00 | $80.00 | $176.00 |
| Batch C | 300 | 9 | $15.00 | 4.0000 | $35.00 | 3.0% | $135.00 | $140.00 | $275.00 |
Showing the first 16 of 72 rows and 10 of 10 columns. Cells with formulas show the formula on hover.
| Scrap and rework cost tracker | |||
| Method, inputs, and limits for this workbook. | |||
| What it does | |||
| Measure scrap share and the direct cost of scrapped units and rework hours by production batch. | |||
| How to use it | |||
| Replace the fictional records in blue cells with your own data. Keep the dark formula cells. Use the units stated in the column headers and keep each record on one row. Read the calculated columns and inspect the results before using them.… | |||
| Formulas and method | |||
| Scrap share divides scrapped units by units started. Scrap cost uses unit cost; rework cost uses hours times hourly rate. Loss cost sums those two components. | |||
| Assumptions and limits | |||
| Scrap and rework must refer to separate cost components to avoid double-counting. The result excludes lost contribution, downtime, and disposal cost unless added to the inputs. | |||
| Missing numeric inputs |
Showing the first 16 of 72 rows and 4 of 4 columns. Cells with formulas show the formula on hover.
What does this template do?
Measure scrap share and the direct cost of scrapped units and rework hours by production batch.
Scrap share divides scrapped units by units started. Scrap cost uses unit cost; rework cost uses hours times hourly rate. Loss cost sums those two components.
Scrap and rework must refer to separate cost components to avoid double-counting. The result excludes lost contribution, downtime, and disposal cost unless added to the inputs.
The working tab keeps editable inputs separate from formulas, with room for 60 records. The Notes tab explains the method and how to extend the range. All example records are fictional and can be replaced. Download a workbook format to retain formulas, or CSV when you need calculated values only.
What’s inside
- Scrap share divides scrapped units by units started. Scrap cost uses unit cost; rework cost uses hours times hourly rate. Loss cost sums those two components.
- 60 prepared record rows with blank-row guards
- Blue input cells, typed dates and numbers, and frozen column headers
- Notes with the method, assumptions, and range-extension instructions
Which tabs does the workbook have?
| Tab | What it holds |
|---|---|
| Worksheet | Measure scrap share and the direct cost of scrapped units and rework hours by production batch. |
| Notes | How to use the workbook, formula method, assumptions, and file format limits. |
What formulas does this template use?
This template holds 242 formulas in 294 cells across 2 tabs, so 82% of its cells calculate. They use 5 distinct functions; the longest formula is 106 characters.
| Function | Uses | What it does |
|---|---|---|
IF | 541 | one result when a test is true, another when false |
COUNT | 240 | counts numeric cells |
SUM | 61 | adds numbers |
COUNTIF | 2 | counts cells meeting one condition |
COUNTA | 1 | counts non-empty cells |
Counted from the workbook itself. Only functions that Excel, LibreOffice Calc, Google Sheets and Apple Numbers evaluate the same way are used, so the formulas survive every download format.
How do you use it?
- Replace the fictional records in blue cells with your own data. Keep the dark formula cells.
- Use the units stated in the column headers and keep each record on one row.
- Read the calculated columns and inspect the results before using them. Clear unused input rows; keep their formulas.
- The prepared range holds 60 records in rows 11–70. Extend formulas and summary ranges together if you add more rows.
What is it good for?
- Measure scrap share and the direct cost of scrapped units and rework hours by production batch
- Replacing the labeled fictional records with your own figures
- Checking a calculation before adapting it to a larger workbook
Questions about this sheet
How is the result calculated?
Scrap share divides scrapped units by units started. Scrap cost uses unit cost; rework cost uses hours times hourly rate. Loss cost sums those two components.
What assumptions should I check?
Scrap and rework must refer to separate cost components to avoid double-counting. The result excludes lost contribution, downtime, and disposal cost unless added to the inputs.
Can I add more than 60 records?
Yes. Copy the formula columns into new rows and extend every summary range to include them. Keep inputs and formulas in their original columns.
Are the example records real?
No. All example data is fictional and intended to demonstrate the formulas. Replace it before using the workbook for your own work.